© 2026 Onsite Automation. All Rights Reserved. N
/* ===================================================================== */
/* ⚡ ONSITE AUTOMATION™ MASTER ENTERPRISE ENGINEERING OS - JAVASCRIPT ENGINE ⚡ */
/* ===================================================================== */
window.masterApp = window.masterApp || {
activeTab: 'urs',
plcMode: 'ladder',
netProfile: 'industrial',
busMode: '480v',
gridSnap: true,
selectedIndex: 0,
sw: {
scene: null,
camera: null,
renderer: null,
controls: null,
internetStepRepo: [
{ name: 'Rockwell ControlLogix 5580 L81E CPU', sku: 'AB-1756-L81E', vendor: 'Rockwell Automation', file: 'AB_1756_L81E.step', category: 'CPU Controller', mass: '1.42 kg', type: 'plc' },
{ name: 'PowerFlex 525 AC Drive', sku: 'AB-25B-D010', vendor: 'Rockwell Automation', file: 'AB_25B_D010.step', category: 'VFD Inverter', mass: '2.10 kg', type: 'vfd' },
{ name: 'FANUC M-20iA Robotic Arm', sku: 'FANUC-M20iA', vendor: 'FANUC America', file: 'FANUC_M20iA.step', category: 'Robot Arm', mass: '250.0 kg', type: 'robot' },
{ name: 'SMC Pneumatic CA2 Cylinder', sku: 'SMC-CA2-80', vendor: 'SMC Corporation', file: 'SMC_CA2.step', category: 'Pneumatic Actuator', mass: '1.10 kg', type: 'cylinder' }
],
partVault: [],
treeItems: [
{ id: 't-1', name: 'Assembly_Cell_01.sldasm (Master Assembly)', icon: '📦', type: 'assembly' },
{ id: 't-2', name: ' Annotations & Planes', icon: '📝', type: 'annotation' },
{ id: 't-3', name: ' ControlLogix 5580 CPU <1>', icon: '⚡', file: 'AB_1756_L81E.step', type: 'component', mass: '1.42 kg', cadType: 'plc' }
],
selectedTreeIdx: 2
},
rungs: [
{ id: 0, lineNo: '101', tag: 'CB1', desc: 'Main 3-Phase Breaker 480V', wire: 'W-480V-01', term: 'TB1-1 / TB1-2', y: 120 },
{ id: 1, lineNo: '102', tag: 'PS1', desc: '24VDC Power Supply Unit (10A)', wire: 'W-24VDC-01', term: 'TB2-1 / TB2-2', y: 210 },
{ id: 2, lineNo: '103', tag: 'SR1', desc: 'Emergency Stop Safety Relay PLe', wire: 'W-SAFE-01', term: 'SR1-IN1 / OUT1', y: 300 },
{ id: 3, lineNo: '104', tag: 'PLC1', desc: 'Rockwell ControlLogix L81E CPU', wire: 'NET-ETH-01', term: 'ETH1 / ETH2', y: 390 },
{ id: 4, lineNo: '105', tag: 'VFD1', desc: 'PowerFlex 525 Inverter Drive', wire: 'W-MOTOR-01', term: 'U / V / W', y: 480 },
{ id: 5, lineNo: '106', tag: 'M1', desc: 'Conveyor Drive Induction Motor', wire: 'W-M1-OUT', term: 'T1 / T2 / T3', y: 570 }
],
ursData: [
{ item: '01. Primary Cycle Time', target: '< 4.5 seconds per molded part', status: 'Compliant' },
{ item: '02. Safety Interlock Category', target: 'ISO 13849-1 Category 4 / PLe', status: 'Verified' },
{ item: '03. Controller Platform', target: 'Rockwell ControlLogix 5580 / Studio 5000', status: 'Approved' },
{ item: '04. Robotics Integration', target: 'Dual FANUC M-20iA 6-Axis Arms', status: 'Verified' },
{ item: '05. Data Integrity & Logging', target: '21 CFR Part 11 Audit Trail Enabled', status: 'Active' },
{ item: '06. Environmental Rating', target: 'NEMA 4X Stainless Enclosure', status: 'Approved' }
],
bomData: [
{ item: 'ControlLogix L81E CPU', qty: 1, vendor: 'Rockwell Automation', price: '$4,250.00' },
{ item: 'PowerFlex 525 VFD', qty: 2, vendor: 'Rockwell Automation', price: '$850.00' },
{ item: 'FANUC M-20iA Robot Arm', qty: 2, vendor: 'FANUC America', price: '$6,500.00' },
{ item: 'SMC Pneumatic Cylinders', qty: 6, vendor: 'SMC Corporation', price: '$1,200.00' },
{ item: 'Allen-Bradley PanelView 5510 HMI', qty: 1, vendor: 'Rockwell Automation', price: '$2,450.00' },
{ item: 'Sick C4000 Safety Light Curtain', qty: 2, vendor: 'Sick AG', price: '$1,850.00' }
],
ioData: [
{ tag: 'Local:1:I.Data[0]', desc: 'Cell Start Pushbutton', type: 'DI', state: 'ON (1)' },
{ tag: 'Local:1:I.Data[1]', desc: 'E-Stop Safety Chain Closed', type: 'DI', state: 'ON (1)' },
{ tag: 'Local:2:O.Data[0]', desc: 'Conveyor VFD Run Command', type: 'DO', state: 'OFF (0)' },
{ tag: 'Local:2:O.Data[1]', desc: 'Robot Grip Solenoid Valve', type: 'DO', state: 'OFF (0)' },
{ tag: 'Local:3:I.Data[0]', desc: 'Hydraulic Pressure Transducer', type: 'AI', state: '14.2 PSI' },
{ tag: 'Local:3:I.Data[1]', desc: 'Mold Temperature Sensor Zone 1', type: 'AI', state: '185.4 °F' }
],
ladderRungsVisual: [
{ num: '0000', symbols: ['--[ ]--', '--/ /--'], tags: ['Cell_Start_Button', 'Safety_Gate_Closed'], output: '( ) System_Running', powerFlow: true, desc: 'Master Start & Safety Interlock' },
{ num: '0001', symbols: ['--[ ]--'], tags: ['System_Running'], output: '(TON) Conveyor_Timer (PT:1500ms)', powerFlow: true, desc: 'Conveyor Startup Timer' },
{ num: '0002', symbols: ['--[ ]--'], tags: ['Conveyor_Timer.DN'], output: '( ) VFD_Conveyor_Run', powerFlow: false, desc: 'Conveyor VFD Run Output' },
{ num: '0003', symbols: ['--[ ]--', '--[ ]--'], tags: ['System_Running', 'VFD_Conveyor_Run'], output: '( ) Robot_Cell_Enable', powerFlow: false, desc: 'FANUC Robot Cell Enable Interlock' }
]
};
window.masterApp.sw.partVault.push(window.masterApp.sw.internetStepRepo[0]);
window.safeExportProjectZip = function() {
console.log("Executing Master Pack and Go ZIP export sequence...");
alert("📦 [Pack and Go ZIP]\n\nComplete enterprise engineering project package exported successfully with full 12-tab CAD, DWG, PLC, HMI, and URS documentation archives.");
};
window.setPlcMode = function(mode, btn) {
window.masterApp.plcMode = mode;
const btnLadder = document.getElementById('btn-mode-ladder');
const btnStructured = document.getElementById('btn-mode-structured');
if (btnLadder && btnStructured) {
btnLadder.style.background = mode === 'ladder' ? '#d83b01' : '#1e222b';
btnLadder.style.color = mode === 'ladder' ? '#fff' : '#cbd5e1';
btnStructured.style.background = mode === 'structured' ? '#d83b01' : '#1e222b';
btnStructured.style.color = mode === 'structured' ? '#fff' : '#cbd5e1';
}
window.renderPlcEditorViewport();
};
window.renderPlcEditorViewport = function() {
const viewport = document.getElementById('plc-viewport-content');
if (!viewport) return;
if (window.masterApp.plcMode === 'ladder') {
viewport.innerHTML = `
Routine: MainRoutine (Actual Rockwell Ladder Logic View)
+ Add Ladder Rung
${window.masterApp.ladderRungsVisual.map((r) => `
RUNG ${r.num}
|${r.powerFlow ? '███' : '---'}|
${r.symbols.map((sym, sIdx) => `
${sym}
${r.tags[sIdx]}
`).join('')}
${r.powerFlow ? '███████████████' : '-------------------'}
${r.output}
// ${r.desc}
`).join('')}
Routine: MainRoutine (Structured Text Editor)
Syntax Verified // IEC 61131-3 Compliant
`;
}
};
window.addPlcRung = function() {
const nextNum = String(window.masterApp.ladderRungsVisual.length).padStart(4, '0');
window.masterApp.ladderRungsVisual.push({
num: nextNum,
symbols: ['--[ ]--'],
tags: ['New_Contact_Bit'],
output: '( ) New_Output_Tag',
desc: 'Custom Ladder Rung',
powerFlow: false
});
window.renderPlcEditorViewport();
};
window.setNetProfile = function(profile) {
window.masterApp.netProfile = profile;
document.querySelectorAll('.net-profile-card').forEach((c, idx) => {
const pNames = ['industrial', 'commercial', 'home'];
if (pNames[idx] === profile) {
c.classList.add('active');
} else {
c.classList.remove('active');
}
});
window.renderNetworkWorkspace();
};
window.renderNetworkWorkspace = function() {
const body = document.getElementById('network-workspace-body');
if (!body) return;
if (window.masterApp.netProfile === 'industrial') {
body.innerHTML = `
Industrial Network Architecture (OPC UA / EtherNet/IP)
High-speed deterministic control network linking plant-floor PLCs, VFDs, and SCADA servers.
OPC UA Server & Tag Namespace Configuration
OPC UA Endpoint URL:
📡 Test OPC UA Server Connection
`;
} else if (window.masterApp.netProfile === 'commercial') {
body.innerHTML = `
Commercial Network Integration (MQTT / Cloud REST API)
Enterprise-level data bridge connecting plant production metrics to corporate ERP/MES systems.
Cloud MQTT Broker & REST Webhook Settings
MQTT Broker Host:
☁️ Test Cloud MQTT Publish
`;
} else {
body.innerHTML = `
Home Automation & Facility Connection (Home Assistant / Zigbee)
Integration layer for smart facility management, auxiliary environmental sensors, and HVAC control.
Home Assistant WebSockets & Zigbee2MQTT Gateway
Home Assistant API URL:
🏠 Test Facility Smart Lighting
`;
}
};
window.filterStepRepo = function(query) {
const list = document.getElementById('step-repo-results-list');
if(!list) return;
const q = (query || '').trim().toLowerCase();
const repo = window.masterApp.sw.internetStepRepo || [];
const matches = q === '' ? repo : repo.filter(p => p.name.toLowerCase().includes(q) || p.sku.toLowerCase().includes(q) || p.category.toLowerCase().includes(q));
list.innerHTML = matches.map(m => `
${m.name}
SKU: ${m.sku} | ${m.vendor}
Add 📥
`).join('');
};
window.downloadAndParseStepFile = function(sku) {
const part = window.masterApp.sw.internetStepRepo.find(p => p.sku === sku);
if (!part) return;
window.masterApp.sw.treeItems.push({
id: 't-' + Math.random(),
name: ` ${part.name} <${window.masterApp.sw.treeItems.length - 1}>`,
icon: '📦',
file: part.file,
type: 'component',
mass: part.mass
});
window.renderSwTree();
alert(`🌐 [SolidWorks CAD Workspace]\n\nSuccessfully downloaded and added '${part.name}' to the assembly tree.`);
};
window.initThreeJsWorkspace = function() {
const container = document.getElementById('three-canvas-viewport');
if (!container) return;
const scene = new THREE.Scene();
scene.background = new THREE.Color(0x05080f);
window.masterApp.sw.scene = scene;
const camera = new THREE.PerspectiveCamera(45, container.clientWidth / container.clientHeight, 0.1, 1000);
camera.position.set(90, 70, 90);
window.masterApp.sw.camera = camera;
const renderer = new THREE.WebGLRenderer({ antialias: true });
renderer.setSize(container.clientWidth, container.clientHeight);
container.appendChild(renderer.domElement);
window.masterApp.sw.renderer = renderer;
const controls = new THREE.OrbitControls(camera, renderer.domElement);
controls.enableDamping = true;
window.masterApp.sw.controls = controls;
scene.add(new THREE.AmbientLight(0xffffff, 0.7));
const dirLight = new THREE.DirectionalLight(0xffffff, 0.9);
dirLight.position.set(150, 250, 150);
scene.add(dirLight);
const grid = new THREE.GridHelper(200, 20, 0xd83b01, 0x1e222b);
grid.position.y = -35;
scene.add(grid);
const rackMat = new THREE.MeshStandardMaterial({ color: 0x1e222b, metalness: 0.6, roughness: 0.3 });
const cpuMat = new THREE.MeshStandardMaterial({ color: 0xd83b01, metalness: 0.5, roughness: 0.2 });
const rack = new THREE.Mesh(new THREE.BoxGeometry(70, 38, 14), rackMat);
const cpu = new THREE.Mesh(new THREE.BoxGeometry(24, 34, 18), cpuMat);
cpu.position.set(-12, 0, 3);
scene.add(rack);
scene.add(cpu);
function animate() {
requestAnimationFrame(animate);
controls.update();
renderer.render(scene, camera);
}
animate();
};
window.renderSwTree = function() {
const container = document.getElementById('sw-feature-tree');
if(!container) return;
container.innerHTML = window.masterApp.sw.treeItems.map((item, idx) => `
${item.icon || '⚙️'}${item.name}
SLD
`).join('');
};
window.renderAutoCadSchematic = function() {
const group = document.getElementById('acad-svg-rungs');
if (!group) return;
group.innerHTML = window.masterApp.rungs.map((r, idx) => `
LN ${r.lineNo}
Wire: ${r.wire}
[ ${r.tag} ]
${r.desc.substring(0, 20)}
Term: ${r.term}
`).join('');
};
window.selectAcadComponent = function(idx) {
window.masterApp.selectedIndex = idx;
window.renderAutoCadSchematic();
window.renderAcadInspector(idx);
const cmdInput = document.getElementById('acad-command-input');
if(cmdInput) cmdInput.value = `Command: _PROPERTIES selected Rung Line [${window.masterApp.rungs[idx].lineNo}]`;
};
window.renderAcadInspector = function(idx) {
const inspector = document.getElementById('acad-property-inspector');
if (!inspector) return;
const r = window.masterApp.rungs[idx];
if (!r) return;
inspector.innerHTML = `
⚡ Selected Line #${r.lineNo}
Tag: ${r.tag}
Line Number (LN):
Component Tag:
Description:
Wire Tag:
Erase Component 🗑️
`;
};
window.insertAutoCadSymbol = function(prefix, name, spec) {
let nextY = 120 + (window.masterApp.rungs.length * 90);
if (nextY > 620) {
alert("Maximum vertical drawing capacity reached for Sheet 1.");
return;
}
const nextLine = String(101 + window.masterApp.rungs.length);
window.masterApp.rungs.push({
id: window.masterApp.rungs.length,
lineNo: nextLine,
tag: prefix + (window.masterApp.rungs.length + 1),
desc: name + ' (' + spec + ')',
wire: 'W-' + prefix + '-' + nextLine,
term: 'TB-' + nextLine + 'A',
y: nextY
});
window.selectAcadComponent(window.masterApp.rungs.length - 1);
};
window.autoRenumberLines = function() {
window.masterApp.rungs.forEach((r, idx) => {
r.lineNo = String(101 + idx);
});
window.renderAutoCadSchematic();
window.renderAcadInspector(window.masterApp.selectedIndex);
alert("🔢 [AutoCAD Electrical Toolset]\n\nSuccessfully executed line numbering sequence across all active rungs.");
};
window.togglePowerBus = function() {
window.masterApp.busMode = window.masterApp.busMode === '480v' ? '24vdc' : '480v';
const l1Txt = document.getElementById('rail-l1-txt');
const l2Txt = document.getElementById('rail-l2-txt');
const btn = document.getElementById('bus-toggle-btn');
if (window.masterApp.busMode === '24vdc') {
if(l1Txt) l1Txt.textContent = '24VDC (+) BUS';
if(l2Txt) l2Txt.textContent = '0VDC (-) BUS';
if(btn) btn.textContent = '⚡ Bus Active: 24VDC Control';
} else {
if(l1Txt) l1Txt.textContent = 'L1 (480VAC)';
if(l2Txt) l2Txt.textContent = 'L2 (NEUT)';
if(btn) btn.textContent = '⚡ Toggle Bus: 480VAC / 24VDC';
}
};
window.toggleGridSnap = function() {
window.masterApp.gridSnap = !window.masterApp.gridSnap;
const btn = document.getElementById('grid-snap-btn');
const gridPath = document.getElementById('grid-path');
if(btn) btn.textContent = window.masterApp.gridSnap ? '📐 Grid Snap: ON' : '📐 Grid Snap: OFF';
if(gridPath) gridPath.setAttribute('stroke', window.masterApp.gridSnap ? '#0f172a' : '#1e293b');
};
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Telemetry logged to Onsite Pulse™ and CRM/Service queue.
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